Machine Work

My dad got his Studebaker back in 1993. A bit of the back story on it is as follows: He had found an old basket case Ford, a '50 I think, for a good price, I think it was $500 but might have been $1,000, that he had wanted to buy. Naturally, it wasn't in running condition. He ran it past my mom, and I think it would be an understatement to say that she was less than enthusiastic. He'd probably mentioned it to me, but I don't recall. My mom talked to my older sister about it, and she had a different point of view. I don't think she was especially crazy about it, either, but she told my mom, “He's a good guy, always works, doesn't drink or do drugs, doesn't gamble away his paycheck, doesn't chase tail, you should let him have something for a little fun!!!” So she had convinced my mom, who reluctantly agreed, but in the interim, my dad had talked himself out of it, thinking it could become a constant bone of contention. He said he wasn't going to get an old project car, “Unless a Studebaker Hawk comes up for sale”!!!

I didn't know that part at all. I was working as a machinist at the time, making tooling for sheet thermoforming, and the other machinist would often look through the classified looking for any interesting classics. He reads one day right around then that there's a '62 Studebaker Hawk, 289” (no, not a Ford motor if you didn't know) and automatic transmission, runs and drives, $1,400. Wow, that sounds like a decent price for just about any running and driving classic to me!!! I knew nothing of Studebaker for the most part, other than that some of them had come with factory centrifugal superchargers, but gave my dad a call anyway to let him know, since I knew he was kind of looking for something. It must have sounded just like what he was thinking. It was up at or near the Van Nuys airport, and I don't remember how much longer it was after that, but he had me come along with him one evening, and it was in pretty good original condition. The passenger side fender had been crunched so bad it had torn the metal, and welded back together and roughed out back to close to the original shape, and there was a big scrape on the passenger side quarter panel ahead of the back wheel. Worth the asking price to him, and he drove it home that night.

Since I was employed as a machinist during a lot of the time that my dad was doing various things on the Studebaker, I ended up making a lot of custom machined items for it!!! I feel like I don't have a lot of items (other than my two 512 keychains) that I machined, but there are several on the Stude!!! Since I recently did a post about license plate frames, I'll start off with this!!! This was one of the few frames I made up with my CNC program. I think I did two 512 frames, a Chicago Cubs frame for Sammy, and this one for my dad that I gave him for Christmas in 2005 (incidentally mentioned on my 100th post!!!). One of my neighbors thought it was a great idea to have it on there, since most people have no idea what it is!!!

Around that same time, I think my dad must have asked me about making caps for the lakes pipes. I wrote a program for the outside profile, then made a couple of designs. On the drivers' side, I did the Studebaker “Lazy S” logo.

On the passengers' side, I did the Hawk logo. They are fairly quick to make, and I think my thought was to see which he liked, or if he'd like to come up with something different. Also, the cap I had been measuring off to make the outside profile apparently is just a bit smaller top to bottom that the actual flange, so these have a bit of the pipe flange showing. I would have corrected this and whipped out a pair of matching ones, but they axed me before I was able to get to that point.

His original vision for the Stude was to keep it fairly factory original, with the original engine and transmission, and have his custom body touches “bolt on”, so the body could be easily returned to stock. He designed custom tail light housings, and custom headlight bezels, and a custom grille shell. Then, while they were heading out to some far flung event, the 2-speed automatic transmission went out. He called me up to see if I'd get my mom's Cadillac drive out to get them, and he'd have it towed back, which we did. He found out it was going to be over $2,000 to get the transmission rebuilt, and around the same time, he had a guy who owed him that totaled his Chevy truck with a V8 and TH700R4 overdrive transmission. The overdrive it a huge plus for something you're going to be driving any distance, and Chevy small block engines are a hot rod classic. He decided he would be better off updating the drivetrain. He wasn't the first to put a small block in the Hawk body, but a lot of people end up mounting them high in the engine bay to clear the crossmember. He thought, since he knew a machinist, he could get a reduced size crank pulley to clear it, and put it in the original's position. This was well before I was running a CNC, and this was just done on a lathe. I don't remember exactly how it worked out, but the bolt circle to the balancer was wide enough that I wouldn't be able to make it as small as he wanted and have deep enough grooves, so I made it as a 2-piece unit, with the pulley portion bolting onto the balancer mounting portion.

Not long after, he was having issues with the accessory mounting, and had me make up this bracket for the power steering pump. This was done on a vertical mill. It's seen better days, but it may just clean up nicely.

This isn't anything I did, but I discovered or re discovered that he'd added a Moon Equipment temperature gauge to the intake manifold. Wouldn't be a hot rod if it wasn't running hot!!!

As a tooling designer, we also did pattern work, and would send them out to be sand cast in aluminum. The aforementioned custom tail light housings needed an end piece for the trim that runs the length of the car. My dad made up the pattern, and we sent them out for casting. I cleaned up and polished the castings. He also made up the pattern for the custom headlight bezels. They actually have a portion with negative draft, which most casting shops can't do as loose patterns, but the place we worked with is pretty good. They came out with a lot of casting flash that I had to machine off, and cleaned them up. In the original configuration, they were both just bolted on, but for the current final iteration, they both (as well as the custom grille shell) were all molded in.